CV Joint Test System PDF Print E-mail

Bi-00-603 BiSS CV Joint Test System for constant velocity testing as per SAE J 2028. The test setup evaluates the quality of CV joints by simulating the actual movements as in automobiles with BiSS 2370MS controller.

The two mounting blocks bolted on the frame support a hydraulic motor and a torque load cell coupled with transducers for precision measurement and customized grips to hold the test specimen. The mounting blocks have provision to rotate (+/-45 degrees) and also to move to and fro adjusting to the varying lengths of specimen.

Applications (as per SAE J 2028)

 • Articulation torque test to measure the torque required to rotate the shaft,
   when articulated at any point between 0 to 50 degrees
 • Measures backlash of the joint, maximum articulation angle, maximum
   articulation angle and force at any articulation angle from 50 degrees
 • Optional testing under cold temperatures upto -400 C
 • Optional testing under hot temperatures upto 2000 C
 • Radial expansion measurement

Standard features (customized options available)

 • Hydraulic Torque Motor
 • Torque load cell
 • Suitable for static and dynamic testing
 • “Green”  highly efficient hydraulic powerpack
 • BiSS 2370MS controller for synchronous control and data acquisition

Optional features

 • Environmental chambers

 CV Joint Test System

Specifications

 Hydraulic motor Torque: 1.5 kNm
 Speed: 1500 rpm
 Includes torque cell, 1.5 kNm and suitable digital position encoder
 2370MS Controller Control channels: 1 channel of servo control
 Input channels: 2
 Performance: Typical servo-loop update and DAQ frequency up to 5 kHz
 Hydraulic powerpack Digital servo-control with flow of up to 200 LPM
 Operating pressure: Up to 210 bar
 Power consumption: 10 to 80 kVA through “flow on demand” servo control
 Environment chamber (Optional) Size: 1000  x 500  x 500 mm
 Temperature range: -40 deg.C to 200 deg.C
 Accuracy: +/- 1 deg.C
 Average rate of rise /fall with load: 1 deg.C/min over entire range
 Total weight of rig 1.5 Ton
 Foot print L x W x H = 2.5  X 1  X 1.2 m

 

 

 

 

 

 

 

 

 

 

 

 

 

Note: Dimensions subject to minor variations based on specific ratings.

We rejuvenate obsolete or abandoned systems with state-of-the-art digital controls and user-friendly MS-Windows compatible  application software